Power generation

Condensate Polishing

In most cases, the make­up water is conditioned with ammonia in the water­steam circuit in order to create an alkaline environment, which aids corrosion protection. Nonetheless, impurities are created during operation in a water-steam circuit, which for the most part find their way into the condensate in the form of ions.

Moreover, even very small cooling water leaks can allow the ingress of inorganic salts and organic compounds that then increase the risk of corrosion or lead to foaming under the extreme pressure and temperature conditions in the boiler. Therefore, treatment with ion exchangers is sensible or necessary in many cases in order to ensure reuse of the condensate as boiler feed water.

Water­steam circuits are at the heart of all thermal power plants that generate electricity from fossil or nuclear fuels. Here, the water and steam serve as an energy carrier and cooling medium. Around the world, Lewatit® ion exchange resins help to ensure the efficient, safe, and reliable operation of these power plants over many years. For example, they are essential for demineralizing the cooling and make­up water and for condensate polishing in the water­steam circuits. They are the only means of preventing scale formation, thus pro­ moting optimal heat transfer on an ongoing basis. In addition, they can effectively reduce or even prevent corrosion in this way. These effects, together with the high regenerability of the resins, ensure long­term, economical power plant operation.

In nuclear power plants, ion exchangers are also important components in the chemical and volume control system (CVCS) that controls and monitors water volumes and dissolved constituents in the cooling circuits. With the aid of selective ion exchangers, both radioactive and non­radioactive ions can be removed from the process water and the waste­ water flow. The water in the holding basins for spent fuel ele­ ments is also passed through ion exchangers for treatment.

For all of these and other applications, we offer a compre­ hensive range of ion exchangers that are tailored to specific requirements. Our LewaPlus® design software can model various combinations of ion exchange resins and exchange stages on a made­to­measure basis and analyze their properties. This provides the user with maximum confidence that they will obtain the optimum treatment solution for the relevant feed water and the required process water quality for the given situation.

Weak Acidic Cation Exchange Resins

Product Product Matrix Ionic Form Bead Size (mm): Monodisperse: (MD, mean value) Heterodisperse: (HD, share > 90%) Total Capacity (eq/l) min. Volume Change (%) max. Water Retention (%) Applications
Lewatit® CNP 80 Polyacrylate porous H+ HD: 0.315–1.6 4.3 70 (H+­→Na+) 41–47 Water treatment, decarbonization, softening of high TDS water
Lewatit® CNP 80 WS Polyacrylate porous H+ HD: 0.4–1.6 4.5 70 (H+­→Na+) 42–47 Water treatment, decarbonization, softening of high TDS water

Strong Acidic Cation Exchange Resins

Product Product Matrix Ionic Form Bead Size (mm): Monodisperse: (MD, mean value) Heterodisperse: (HD, share > 90%) Total Capacity (eq/l) min. Volume Change (%) max. Water Retention (%) Applications
Lewatit® C 249 Styrene/DVB gel Na+ HD: 0.4–1.25 2.0 10 (Na+ → H+) 45–48 Water treatment, demineralization
Lewatit® C 267 Styrene/DVB gel H+ HD: 0.3–1.25 1.9 –10 (H+ → Na+) 49–55 Demineralization
Lewatit® MonoPlus S 108 Styrene/DVB gel Na+ MD: 0.62 (+/– 0.05) 2.2 10 (Na+→H+) 41–46 Demineralization
Lewatit® MonoPlus S 108 H Styrene/DVB gel H+ MD: 0.65 (+/– 0.05) 2.0 –10 (H+ → Na+) 47–53 Demineralization
Lewatit® MonoPlus S 108 KR Styrene/DVB gel H+ MD: 0.65 (+/– 0.05) 2.0 –10 (H+ → Na+) 47–53 Nuclear­grade cation exchanger for decontamination
Lewatit® MonoPlus SP 112 Styrene/DVB macroporous Na+ MD: 0.65 (+/– 0.05) 1.7 8 (Na+→ H+) 51–56 Demineralization
Lewatit® MonoPlus SP 112 H Styrene/DVB macroporous H+ MD: 0.67 (+/– 0.05) 1.6 –8 (H+ → Na+) 56–60 Demineralization
Lewatit® MonoPlus SP 112 KR Styrene/DVB macroporous H+ MD: 0.67 (+/– 0.05) 1.7 –8 (H+ → Na+) 52–61 Nuclear­grade cation exchanger for decontamination
Lewatit® MDS 200 H Styrene/DVB gel H+ MD: 0.33 (+/– 0.03) 2.3 –8 (H+ → Na+) 45–50 Higher cross-linked cation with a small bead diameter
Lewatit® MonoPlus S 200 H Styrene/DVB gel H+ MD: 0.60 (+/– 0.05) 2.1 –8 (H+ → Na+) 45–50 Higher cross-linked cation for condensate polishing
Lewatit® MonoPlus S 200 KR Styrene/DVB gel H+ MD: 0.60 (+/– 0.05) 2.1 –8 (H+ → Na+) 45–50 Nuclear­grade cation for condensate polishing and decontamination
Lewatit® MonoPlus S 215 KR Styrene/DVB gel H+ MD: 0.60 (+/– 0.05) 2.4 –6 (H+ → Na+) 35–45 Nuclear­grade high cross­linked cation for condensate polishing and decontamination
Lewatit® S 100 G1 Styrene/DVB gel H+ HD: 0.315–1.25 1.8 –8 (H+ → Na+) 50–55 Acid conductivity

Weak Base Anion Exchange Resins

Product Product Matrix Ionic Form Bead Size (mm): Monodisperse: (MD, mean value) Heterodisperse: (HD, share > 90%) Total Capacity (eq/l) min. Volume Change (%) max. Water Retention (%) Applications
Lewatit® A 8072 Polyacrylate gel FB HD: 0.50–0.75 (effective) 1.6 25 (FB → Cl­) 53–61 Water treatment, demineralization
Lewatit® A 8072+ Polyacrylate gel FB HD: 0.50–0.74 (effective) 1.4 12 (FB → Cl­) 56–64 Water treatment, demineralization, reduced rinse water demand
Lewatit® MP 62 Styrene/DVB macroporous FB HD: 0.47 (+/– 0.06, effective) 1.7 45 (FB → Cl­) 50–55 Water treatment, demineralization

Medium Base Anion Exchange Resins

Product Product Matrix Ionic Form Bead Size (mm): Monodisperse: (MD, mean value) Heterodisperse: (HD, share > 90%) Total Capacity (eq/l) min. Volume Change (%) max. Water Retention (%) Applications
Lewatit® A 8073 Polyacrylate gel FB/Cl­ HD: 0.50–0.75 (effective size ) 1.25 14 (del. form → Cl­) 56–64 Water treatment, demineralization
Lewatit® MonoPlus MP 64 Styrene/DVB macroporous FB/Cl­ MD: 0.59 (+/– 0.05) 1.3 24 (del. form → Cl­) 61–66 Water treatment, demineralization
Lewatit® MonoPlus MP 68 Styrene/DVB macroporous FB/Cl­ MD: 0.55 (+/– 0.05) 1.3 24 (del. form → Cl­) 54–60 Water treatment, demineralization

Strong Base Anion Exchange Resins – Type I

Product Product Matrix Ionic Form Bead Size (mm): Monodisperse: (MD, mean value) Heterodisperse: (HD, share > 90%) Total Capacity (eq/l) min. Volume Change (%) max. Water Retention (%) Applications
Lewatit® A 8071 Polyacrylate gel Cl­ HD: 0.50–0.75 (effective size ) 1.35 25 (OH­ → Cl­) 48–55 Demineralization, adsorption of TOC
Lewatit® ASB 1 Styrene/DVB gel Cl­ HD: 0.3–1.25 1.4 20 (OH­ → Cl­) 43–48 Demineralization
Lewatit® ASB 1 P Styrene/DVB gel Cl­ HD: 0.44–0.56 (effective size) 1.3 20 (OH­ → Cl­) 49–56 Demineralization
Lewatit® MonoPlus M 500 Styrene/DVB gel Cl­ MD: 0.62 (+/– 0.05) 1.3 24 (OH­ → Cl­) 48–55 Demineralization
Lewatit® MonoPlus M 500 MB Styrene/DVB gel Cl­ MD: 0.62 (+/– 0.05) 1.3 24 (OH­ → Cl­) 48–55 Demineralization, for mixed bed application
Lewatit® MonoPlus M 500 OH Styrene/DVB gel OH­ MD: 0.64 (+/– 0.05) 1.1 –24 (OH­ → Cl­) 57–62 Demineralization and mixed bed application
Lewatit® MonoPlus M 500 KR Styrene/DVB gel OH­ MD: 0.64 (+/– 0.05) 1.1 –22 (OH­ → Cl­) 56–62 For rad waste removal, demineraliza­ tion, and decontamination
Lewatit® MonoPlus M 800 Styrene/DVB gel Cl­ MD: 0.60 (+/– 0.05) 1.4 22 (OH­ → Cl­) 43–48 Demineralization, for mixed bed applications
Lewatit® MonoPlus M 800 OH Styrene/DVB gel OH­ MD: 0.64 (+/– 0.05) 1.2 –22 (OH­ → Cl­) 57–62 Demineralization
Lewatit® MonoPlus M 800 KR Styrene/DVB gel OH­ MD: 0.64 (+/– 0.05) 1.2 –22 (OH­ → Cl­) 56–63 Low chloride content, for rad waste removal, demineralization, and decontamination
Lewatit® MonoPlus M 800 KRI Styrene/DVB gel OH­ MD: 0.64 (+/– 0.05) 1.2 –22 (OH­ → Cl­) 56–63 Ultralow chloride and sulfate content, for rad waste removal, demineraliza­ tion, and decontamination
Lewatit® MonoPlus MP 500 Styrene/DVB macroporous Cl­ MD: 0.62 (+/– 0.05) 1.1 22 (OH­ → Cl­) 60–65 Demineralization, adsorption of TOC
Lewatit® MonoPlus MP 500 OH Styrene/DVB macroporous OH­ MD: 0.65 (+/– 0.05 0.9 –22 (OH­ → Cl­) 70–77 Demineralization, adsorption of TOC
Lewatit® MonoPlus MP 800 Styrene/DVB macroporous Cl­ MD: 0.62 (+/– 0.05) 1.0 22 (OH­ → Cl­) 63–68 Demineralization, adsorption of TOC
Lewatit® MonoPlus MP 800 OH Styrene/DVB macroporous OH­ MD: 0.65 (+/– 0.05) 0.8 –22 (OH­ → Cl­) 70–76 Water treatment, demineralization, adsorption of TOC
Lewatit® MonoPlus MP 800 KR Styrene/DVB macroporous OH­ MD: 0.65 (+/– 0.05) 0.8 –22 (OH­ → Cl­) 60–68 Water treatment, demineralization, adsorption of TOC

Strong Base Anion Exchange Resins – Type II

Product Product Matrix Ionic Form Bead Size (mm): Monodisperse: (MD, mean value) Heterodisperse: (HD, share > 90%) Total Capacity (eq/l) min. Volume Change (%) max. Water Retention (%) Applications
Lewatit® MonoPlus M 600 Styrene/DVB gel Cl­ MD: 0.62 (+/– 0.05) 1.3 16 (OH­ → Cl­) 45–50 Demineralization
Lewatit® MonoPlus MP 600 Styrene/DVB macroporous Cl­ MD: 0.60 (+/– 0.05) 1.1 12 (OH­ → Cl­) 55–60 Demineralization, adsorption of TOC
Lewatit® ASB 2 Styrene/DVB gel Cl­ HD: 0.3–1.25 1.4 20 (OH­ → Cl­) 38–45 Demineralization, for waters with low silica concentrations

Mixed Bed: Strong Acidic Cation Exchange Resins / Strong Base Anion Exchange Resins

Product Product Matrix Ionic Form Bead Size (mm): Monodisperse: (MD, mean value) Heterodisperse: (HD, share > 90%) Total Capacity (eq/l) min. Volume Change (%) max. Water Retention (%) Applications
Lewatit® NM 60 Styrene/DVB gel H+/OH­ HD: 0.40–0.65 (effective size) 0.55** –15 (H+/OH­ → Ca2+, Mg2+, SO 2­, Cl­) 4 50–60 Production of very pure water
Lewatit® NM 91 Styrene/DVB gel H+/OH­ HD: 0.315–1.25 0.30** –15 (H+/OH- → Ca2+, Mg2+, SO42­, Cl­) 50– 60 Demineralizing water in cartridges, cleaning of sewage water, electro erosion
Lewatit® SM 600 KR Cl-free Styrene/DVB gel H+/OH­ MD: 0.65 +/– 0.05 A 0.64 +/– 0.05 C 2.0 C/1.1 A –15 (H+/OH­ → Ca2+, Mg2+, SO 2­, Cl­) 4 47–62 Demineralization, decontamination, and elimination of rad waste
Lewatit® MonoPlus SM 1000 KR Styrene/DVB gel H+/OH­ MD: 0.64 +/– 0.05 A 0.60 +/– 0.05 C 2.1 C/1.2 A –14 (H+/OH­ → Ca2+, Mg2+, SO 2­, Cl­) 4 42–63 Demineralization, decontamination, and elimination of rad waste
Lewatit® MonoPlus SM 1015 KR Styrene/DVB gel H+/OH­ MD: 0.65 +/– 0.05 A 0.60 +/– 0.05 C 2.4 C/1.2 A –14 (H+/OH­ → Ca2+, Mg2+, SO 2­, Cl­) 4 54–59 Demineralization, decontamination, and elimination of rad waste
Lewatit® MonoPlus SMP 1000 KR Styrene/DVB macroporous H+/OH­ MD: 0.70 +/– 0.05 C 0.65 +/– 0.05 A 1.7 C/0.8 A –14 (H+/OH­ → Ca2+, Mg2+, SO 2­, Cl­) 4 52–68 Demineralization, decontamination, and elimination of rad waste
Lewatit® MonoPlus SM 1000 KR 7Li Styrene/DVB gel Li7+/OH­ MD: 0.64 +/– 0.05 A 0.60 +/– 0.05 C 2.1 C/1.2 A –14 (H+/OH­ → Ca2+, Mg2+, SO 2­, Cl­) 4 45–63 CVCS applications
Lewatit® MonoPlus SM 1015 KR 7Li Styrene/DVB gel Li7+/OH­ MD: 0.64 +/– 0.05 A 0.60 +/– 0.05 C 2.4 C/1.2 A –14 (H+/OH­ → Ca2+, Mg2+, SO 2­, Cl­) 4 54–59 CVCS applications

Check out full information in Brochure Lewatit Product Guide 2025

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